Class TPM award from the JIPM. . The Pillars of JIPM-TPM Are: . inspection items select general inspection items. Manuals. Manuals. Manual No JISHU HOZEN IMPLEMENTATION. The TPM .. Audit to be in line with JIPM methodology, for covering each machine of plant, specifically by. Total Productive Maintenance, shortly termed as TPM, is the concept originated and developed by Japan Institute of Plant Maintenance (JIPM) Tokyo, since late.

Author: Akinorr Dajind
Country: Equatorial Guinea
Language: English (Spanish)
Genre: Marketing
Published (Last): 10 July 2012
Pages: 441
PDF File Size: 19.21 Mb
ePub File Size: 2.97 Mb
ISBN: 578-8-45965-362-8
Downloads: 99466
Price: Free* [*Free Regsitration Required]
Uploader: Meshakar

Understand the critical success factors in sustaining AM activities on the shopfloor.

Possible Metrics for AM. Activities Betond the Scope of AM. Otherwise, collect additional information and organize another structured problem solving session. For wear components, establish the current wear level and a baseline replacement interval in some cases replacement may be triggered early by an Autonomous Maintenance inspection as established in Step Two.

Tppm a cross-functional team to address the problem. Consider plotting data over time from thermography and vibration analysis to expose emerging problems and issues. With unlimited phone, email, and web-based support. AM Supports a Culture Change. Learn how to implement the AM activities, step by step. For most equipment, the largest losses are a result of unplanned stop time. New equipment reaches planned performance levels much faster due to fewer startup issues.

One-Point Lessons as a Cascading Tool.

[PPT] Autonomous Maintenance Training Presentation

Quality Maintenance Design error detection and prevention into production processes. In order to create a wide base of support for the TPM project, make sure to include the full spectrum of associated employees operators, maintenance personnel, and managers in the selection process, and work hard to create a consensus within the group as to the equipment selection choice.


Maintenance personnel learn techniques for proactive and preventative maintenance. Examples of Activity Board. Eliminating BreakdownsThe majority of breakdowns are preventable.

It blurs the distinction between the roles of production and maintenance by placing a strong emphasis on empowering operators to help maintain their equipment.

Engaging Employees Succeeding Early Providing Active Leadership Evolving the Initiative Engaging employees is important for both short-term and long-term success of initiatives. The 5S Foundation The goal of 5S is to create a work environment that is clean and well-organized. Providing active leadership is one of the primary responsibilities of senior management up to and including the Plant Manager. Train operators to bring any anomalies or emerging conditions to the attention of the line supervisor.

Specifically targets quality issues with improvement projects focused on mnaual root sources of defects. I feel confident that this book is going to become an manal part of our TPM training sessions and small group activities. Once the pilot area has been selected, create a local visual focus for the project e. Manjal, Health, Environment The company a has no substantive Safety, Health, Environment program, or b the existing program would significantly benefit from being linked into existing TPM activities.

Overall productivity means achieving maximum efficiency with minimum resources. It consists of five elements: Operators play a crucial role in the preventive maintenance, otherwise nipm as “avoiding equipment breakdown.

TPM (Total Productive Maintenance)

Four Equipment- related Skills for Operators. AM is a Paradigm Shift. With the new design, also the approach has changed, that many have not mastered yet. In this step, a system is put into place to track OEE for the target equipment.

Learn how to measure and audit AM activities and performance. Strive to build a consensus between operators and maintenance personnel on which recurring tasks can be productively performed by operators. In this step, the equipment will be cleaned up and otherwise prepped for improved operation. Leave a Reply Cancel reply Your email address will not be published. Working on a critical asset as a trial project is a higher risk option.


Create a baseline Planned Maintenance Schedule that schedules proactive replacement of all wear and failure-prone components. Thoroughly clean the equipment and surrounding area including residue from any leaks or spills. TPM for Every Operators. Consider externalizing lubrication points that are difficult to access or that require stopping the equipment where feasible and safe to do so. However, there are also very strong benefits to quickly moving to automated OEE data collection:.

OEE loss categories Availability Loss, Performance Loss, and Quality Loss can be further broken down into what is commonly referred to as the Six Big Losses — the most common causes of lost productivity in manufacturing. Evolving the initiative applies continuous improvement techniques to ensure that it does not become stale and that employees do not become complacent.

Succeeding early helps to ensure long-term success by building momentum behind the initiative. Design error detection and prevention into production processes.

The Eight Pillars The eight pillars of TPM are mostly focused on proactive and preventative techniques for improving equipment reliability. In most cases, the major loss that is selected should be the largest source of unplanned stop time. Solving well-known problems will strengthen support for the TPM project. This system can be manual refer to www. It continually feeds new energy into the initiative, which over time is absorbed by employees in the form of new engrained behaviors.